The project was implemented on a turnkey basis, from solution development and project documentation to manufacturing, delivery and commissioning of equipment.
Thanks to the work carried out, the production facility in the village of Verkhovaya can be easily certified in accordance with the most stringent GHP (Good Hygiene Practice) requirements – a food quality and safety assurance system based on a combination of ISO 9001:2008 and GMP standards.
The production facility is served by eight specially designed air handling units. This layout is determined by technological requirements. Each unit maintains optimal microclimate parameters, the values of which vary significantly depending on the functions performed in the serviced areas. All systems provide year-round temperature and humidity control with high-efficiency air filtration (all systems are equipped with H13 HEPA filters).
TWH series air handling units were used to implement the project. These units are specifically designed for food production, the pharmaceutical sector and the cleanroom sector.
The units comply with the requirements of DIN 1946, Part 4, and ONORM H 6020, Part 1, as well as the recommendations of R NP «АВОК» 7.8–2019 and have the following features:⠀
- Smooth innersurfaces,⠀
- Easy dismantling of maincomponents,⠀
- Condensate drain nipples,⠀
- Airtight air valves,⠀
- Lighting and inspection windows in serviceablesections,⠀
- Sealing of joints with silicone-free insulatingsubstances,⠀
- All materials are resistant to disinfectants and moistureabsorption.
Full compliance with standards: DIN 1946 part 4, ONORM H 6020, Fed.Std209, VDI 2083, GOST R ISO 14644
All production workshops are subject to mandatory sanitary treatment, and air is removed through stainless steel exhaust separators of the OPFA series.
The refrigeration circuit system also requires special attention.
A chiller with multiple operating modes was developed to back up the process cooling system and to operate the ventilation system.
Depending on the mode, the chiller can cool the liquid to a temperature of +3 °C (main mode) or to a temperature of –2 °C (in case of failure of the technological chiller).
The control system was implemented using freely programmable Trim 5 controllers manufactured in Russia.
